eSort™ Conveyor Sorter Innovates Poly Bag and Parcel Systems

eSort Conveyor Sorters

eSort™ Conveyor Sorters

eSort Conveyor Sorters are intelligent, modular, and flexible automated sorting system technology that processes and generates manifests for receiving or shipping cartons or poly bags and sorting B to C, e-Commerce orders for shipping, but it doesn’t end there, with eSort the applications are truly endless.

The Z1B sorts 1 oz. poly bags in-line with 50 lb. cartons at 50+ units per minute with an extremely low 5-inch profile that allows units to be stacked two and three high to double and triple rate to a single destination.

eSorters are the best entry level sorter technology for Omni-channel companies because of the simplicity, flexibility, modular design, and price point in the MHE industry.

If you need to sort Poly Bags with Boxes, eSort offers the most reliable solution that can be plugged in to MDR with eSort Insight rollers and run automatically with pre-programmed or custom configurations.

eSort™ Redefines Conveyor Sorting with Modular Design 

eSort is innovative, mobile, re-configurable sortation for shipping and receiving docks. eSort installs’ in days, not weeks and process B to C orders to predetermined shipping zones with FedEX, UPS, USPS easier and faster than any other automated sorting system product in the material handling industry. eSort is modular and ideal for so many applications due to Plug-in and Run technology.

eSort™ Hardware Specifications

Z1B eSort™

This light-medium duty versatile modular sorter handles light polybags to medium duty boxes and plugs straight into standard eSort MDR accumulation conveyor and like all eSorters it can accumulate like regular ZPA while using the same controls.

  • Patented
  • Capable of handling 50lb. Boxes to 1 oz Poly Bags
  • Sort Rate = 50+ units per minute
  • 5” High profile allows for multi-level sorters (high volume)
  • Run On Demand Technology – Sensor Array Controlled
  • Sensor Array Confirmation Eyes at Discharge Locations
  • Input Power can be 120V or 230/460 3 Phase to Power Supplies
  • No Air Required 24v DC Drive
  • eSort Insight Pulse Rollers
  • Modular Design Easily Reconfigured
  • Units can be located Back to Back or with an Intermediate Zone
  • Heavy Duty 3″ x 3″ x 3/16 Square Tube Frame Supports

Z4 Box and Tote 90 Degree Low Profile eSort™

The heavy duty workhorse of the eSort team. The Z4 is a versatile modular sorter handles heavy to light duty boxes and plugs straight into standard eSort MDR accumulation conveyor and like all eSorter’s it can accumulate like regular ZPA while using the same controls. The Z4 is the backbone of the SARA dock receiving and manifest sorting system developed by eSort Conveyor.

  • Patented
  • Capable of handling 75 lb. Boxes
  • Sort Rate = 30 units per minute
  • Accumulate on the sort position
  • Run On Demand Technology – Sensor Array Controlled
  • Sensor Array Confirmation Eyes at Discharge Locations
  • Input Power can be 120V or 230/460 3 Phase to Power Supplies
  • No Air Required 24v DC Drive
  • eSort Insight Pulse Rollers
  • Modular Design Easily Reconfigured
  • 28″ Wide x 34″ Long (Standard Unit)
  • Units can be located Back to Back or with an Intermediate Zone
  • Heavy Duty 3″ x 3″ x 3/16 Square Tube Frame Supports

automated sorting system

G4 eSorter

The most versatile modular sorter available, The G4 eSorter simply plugs straight in to eSort standard MDR accumulation beds and runs using the same controls and configuration and can even accumulate just like regular ZPA and sort at 30 units per minute.

  • Patented
  • Capable of handling 65lb. Boxes to 1 oz Poly Bags
  • Sort Rate = 30 units per minute
  • Run On Demand Technology – Sensor Array Controlled
  • Sensor Array Confirmation Eyes at Discharge Locations
  • Input Power can be 120V or 230/460 3 Phase to Power Supplies
  • No Air Required 24v DC Drive
  • eSort Insight Pulse Rollers
  • Modular Design Easily Reconfigured
  • 27″ Wide x 33″ Long (Standard Unit)
  • Units can be located Back to Back or with an Intermediate Zone
  • Heavy Duty 3″ x 3″ x 3/16 Square Tube Frame Supports

eSort™ Automated Poly Bag and Parcel Sorting

eSort shatters traditional Automated Sorting Systems models with Modular, plug in and run solutions that easily configure to handle most sortation requirements for order fulfillment or reverse logistics. eSort is a price viable modular sortation system for small and large companies and can be implemented very quickly.

Unrivaled Controls Flexibility

Our pre-engineered eSort™ ready to run modules plug together via Ethernet cables, allowing for limitless combinations. Separate scanner, conveyor, eSorters and merge modules communicate and learn from each other to track and sort items accurately with 100% sort verification. All modules combine to a single small spare parts list with hot swapable components and embedded shared learning control cards.

*Embedded shared learning: When replacing a card, it merely has to be plugged in then the install button pressed for 5 seconds and the card is automatically reprogrammed by the two cards on each side of the replacement card.

The Patented eSort™ technology is innovative and unique, offering Plug in and Run modules that talk to each other and combine to provide a seamless sortation system capable of being stationary or mobile with configurable rates and sorter layouts. Two connections, 24v DC and Ethernet, allow control cards in each module to be recognized and automatically integrated into the system providing zone by zone tracking and control of every parcel.

eSort™

eSort technology is driven by two very unique 24v MDR sorters, the G4 and Z1, with intelligent, distributed logic control cards connected by Ethernet cable. The G4 and Z1 eSorters require no air or master control panel to operate. These sorters are modular and install easily by simply plugging two cables in to power and Ethernet, so adding or re-configuring sorters is easy…so easy, they can work on wheels and be turned into mobile / modular sorters for receiving and shipping docks.

The Heavy Duty G4 sorter can sort 1 oz. poly bags in-line with 65 lb. boxes at 30 units per minute and can accumulate on the sorter when lane full situations occur.

eSort Conveyor delivers the next generation in automated sortation with plug in and run on demand, modular conveyor sortation. Contact us today to learn more about our cutting edge automated sorting system.

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